OFFROAD
PRODUCT INFORMATION

  • 5100 Series
  • 5100 Series - Ride Height Adjustable
  • 5125 Series
  • 5150 Series
  • 6100 Series
  • 7100 Series
  • 9100 Series Standard Body
  • 9100 Series Coilover
  • 9100 Series External Bypass
  • 9100 Rock Crawler
  • 9300 Black Hawk
  • BTS Kit
  • Finish & Warranty Information


  • DOWNLOADS

  • 7100 Rebuild Guide (108 KB)
  • 9100 Rod Guide Assembly (450 KB)
  • 9100 Series Small Parts (333 KB)
  • Black Hawk Technical Manual (2743 KB)
  • OffRoad Application Guide (4.53 MB)



  • ADVERTISEMENTS

  • Dirt Sports - 8/07 (177 KB)
  • Dusty Times - 9/07 (262 KB)
  • Four Wheeler - 9/07 (178 KB)
  • Off Road Magazine - 10/07 (232 KB)
  • 2007 SCORE Program (260 KB)


  • ARTICLES

  • 9100 Rock Crawler Rebuild (2.69 MB)
    Petersen's 4 Wheel & Off-Road, July 06 issue
  • The Fusion of Great Engineering - Off-Road.com (July 06)
    Predator Performance teams up with Bilstein Shock Absorbers
  • Lift and Control - Towing in Style - Off-Road.com (November 06)
    Ford F-350 Super Duty gets a lift (5100 Series Installation)
  • 2002 Ford Ranger FX4 Shock Valving - Four Wheeler Magazine (March 07)
    Project RangeRunner - Part 8: Shocks: Revalved and renewed




  • SPONSORED RACERS AND RECENT RACE RESULTS & REPORTS -
    Find out how Bilstein is doing in some of the most popular races series around North America!

    5100 Series

    The 5100 Series offers traditional Bilstein technology with applications for lifted trucks, Jeeps and prerunners. Our 5100 Series shock absorbers are designed for specific manufactured lift kits utilizing the stock O.E.M. mounting configuration. 5100 Series shocks feature Bilstein's superior single tube high gas pressure design for the upmost in consistent fade-free performance and long life. Bilstein's patented Digressive self-adjusting valving delivers improved damping control and a smooth ride on all road surfaces at any speed.

  • Self-Adjusting Deflecting Disc Valving
  • High-Flow Piston Reduces Harshness
  • Independent Rebound & Compression Tuning
  • Larger Working Piston Area for Exact Damping
  • Superior Control for Large Diameter Tires
  • »Application Search



    5100 Series - Ride Height Adjustable

    Zinc-plated shocks that install like factory replacement shocks and are designed to correct the factory rake. The OEM spring seat is repositioned to provide more preload to the factory spring. The result is a level front to rear ride height. An extremely simple and effective solution, offering increased wheel travel while accommodating a 33" tire.

    Applications available for numerous later model Chevrolet/GMC, Dodge, Ford, Nissan, and Toyota trucks and SUVs

    **Ride height varies according to application.

    5100 Adjustable Press Release - February 06 (327 KB)
    »Application Search










    5125 Series

    The 5125 Series offers Bilstein technology for custom applications. 5125 Series shocks feature Bilstein's superior single tube high gas pressure design for the up most in consistent fade-free performance and long life. Bilstein's patented Deflective self-adjusting valving delivers improved damping control and a smooth ride on all road surfaces at any speed.

  • Self-Adjusting Deflecting Disc Valving
  • High-Flow Piston Reduces Harshness
  • Independent Rebound & Compression Tuning
  • Larger Working Piston Area for Exact Damping
  • Superior Control for Large Diameter Tires
  • Available by travel lengths for custom applications
  • »Application Search



    5150 Series

    Using the knowledge gained from winning more off-road races than any other major shock manufacturer, Bilstein introduces the 5150 Series. The first production monotube high gas pressure, fixed CrossFlow reservoir shock absorber designed specifically for lifted and custom applications.

    Race Inspired Fixed Crossflow Reservoir - Adjustable Shock Mount Allows Unlimited Reservoir Positioning - Advanced Design Split Valving - Huge 46mm Working Piston - Maintenance Free Design - Valving for Single or Multiple Shock Application - Platinum Powdercoat Finish - Available in 6.5" to 14" Travel

    »Application Search










    BTS Kit - Bilstein 5100 Coilover for Toyota Tundra
    ThyssenKrupp Bilstein of America announces the new 5100 series coilover for the popular Toyota Tundra Pickups. These new shocks utilize technology developed through over 30 years of off-road racing victories.

    In fact, more races have been won on Bilstein than on any other shock absorber. Featuring a ride height adjustable threaded body, vehicle specific split valving and Bilsteinąs patented high pressure gas monotube technology. The new shocks also incorporate a billet upper mount stem conversion which allows the use of eye to eye mounting. This allows the shock to articulate throughout the entire suspension travel without the spring bind associated with other designs.

    The Bilstein coilover also uses OEM mounting bushings for long life and a Bilstein/Hyperco 2.5˛ progressive rate spring, and all spring mounting hardware. As with all 5100 series shocks it comes Zinc plated and has a lifetime aftermarket warranty.

    Bilstein also offers the companion rear 5100 shocks with matched valving.

    *PLEASE NOTE: On the 4-door Crew Cab model, front lift is 1.5" max.*

    Applications for Toyota Tundra BILSTEIN Tuned Suspension (BTS) Kits
    TUNDRA BTS KIT: BTS-7514 REAR 5100 SERIES: BE5-AO14-H5

    BTS Kit - New Bilstein BTS System for 2005 and later Ford F-250/F-350 4WD
    Bilstein announces the release of their new BTS systems for 2005 and later Ford F-250/F-350 4WD Super Duty pickups. These new BTS systems include replacement front coil springs and two 5100 Series shocks. This system raises the front of the truck by 2.25", increases wheel travel and vastly improves overall handling characteristics.

    Bilstein 5100 Series monotube gas pressure shocks are based on Bilstein's world famous, race inspired monotube gas pressure shock absorber technology. These shocks also feature high capacity digressive pistons and split valving specifically tuned for lifted truck applications. The result is better control and more precise handling, especially when combined with the matching rear 5100 Series shocks that are also available for Super Dutys.

    Applications for Ford F250/F350 4WD BILSTEIN Tuned Suspension (BTS) Kits
    Ford F250/F350 4WD BTS KIT: SE5-C765-H0
    REAR 5100 SERIES: BE5-C336-H0

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    6100 Series

    The Bilstein 6100 Series are the most successful shock absorbers in off-road racing history. Since their inception in the early 70's, 6100 Series have equipped more winning off-road cars and trucks than any other shock. Today, the 6100 Series are perfect for meeting the demands of off-road recreational vehicles such as forerunner trucks, Baja Bugs, rockcrawlers and sandbuggies. Available for standard and coilover applications, this series is primarily designed for vehicles with modified shock mounts and Type I VW suspension. All 6100 Series come with spherical bearing end loops, which accept 1/2" and 12mm mounting bolts.

  • Threaded Body Lengths to 10" Travel
  • Self-Adjusting Deflecting Disc Valving
  • 12" Diameter Shock Body
  • High-Flow Piston Reduces Harshness
  • Factory Rebuildable
  • »Application Search
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    7100 Series

    The versatile 7100 Series shocks are designed for stock truck and limited buggy race applications as well as prerunner trucks, off-road and sandbuggies and other recreational vehicles. Completely owner rebuildable, Bilstein 7100 Series shocks come in remote reservoir or standard body with schrader valve fitments.

  • Self-Adjusting Deflecting DiscValving
  • 2" Diameter Shock Body
  • High-Flow Piston ReducesHarshness
  • Choice of Valvings
  • Schrader Valve Shocks WithDividing Piston
  • 8", 10", 12", & 14" Travel
  • NEW 7100 Rebuild Guide (108 KB)
    »Application Search
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    9100 Series
    Developed for the professional off-road racer, the Bilstein 9100 Series is truly state-of-the-art. The 9100 Series are available in three styles: Standard Body, Coilover and External Bypass. All 9100 Series are completely owner rebuildable.

    9100 Rod Guide Assembly (450 KB)
    "NEW" 9100 Series Small Parts (333 KB)

    9100 Series Standard Body
    Extreme duty take-apart damper designed for off-road racing. Valving can be adjusted internally for rebound and compression.

    OPTIONS

    2.65 or 2" (OD) Body

    Hose lengths and fittings (Fittings Options: Straight, 90 degree, 45 degree)

    Custom Valving











    9100 Series Coilover
    Designed to combine the function of damper and spring. The coilover offers the same damping features as the standard body shock with the ability to mount an external coil spring for load carrying capability.

    OPTIONS

    2.65" or 2" Body (OD)

    Coil Spring Hardware: 3" or 3-5/8" (ID)

    Hose lengths and fittings (Fittings Options: Straight, 90 degree, 45 degree)

    Custom Valving

    Special Notes:
    Bilstein does not manufacture or sell coil springs for off-road use. However, most Bilstein off-road retailers sell springs. They can also offer advice on spring rates.

    It is not recommended to use a coilver in conjunction with an auxiliary spring source, such as Leaf Springs or Torsion Bars.

    9100 External Bypass
    External Bypass shocks offer position sensitive adjustability. Damping adjustments for rebound and compression can be made externally, via High Flow Metering Check Valves. Simply turn the adjuster screw clockwise to increase damping force and counterclockwise to decrease damping force.

    OPTIONS

    2.65" or 2" Body (OD)

    Hose lengths and fittings (Fittings Options: Straight, 90 degree, 45 degree)

    Custom Valving

    Bypass Tube Options
    Standard or Custom* Bypass tubes (OD)
    5/8" or 7/16" Bypass tubes (OD)

    Reservoir Options
    Top Mount
    Bottom Mount
    Bottom Mount "Piggy Back"

    Special Notes:
    External Bypass dampers require an external spring source such as a coilover, leaf spring, torsion bar, or auxiliary coil. These dampers will not support a vehicle.

    *Customers must provide a bypass layout drawing.

    »Application Search


    9100 Rock Crawler
    Designed for the rapidly growing rock crawler market this new shock features Bilstein's industry leading technology and the experience gained in decades of off road competition.

    With a nickel plated 2" diameter threaded body, 2.5" x 12" reservoir, -8 Aeroquip Match Mate hose, hard anodized screw top and Aurora spherical bearings, this new shock is built to tackle the toughest terrain right out of the box.

    Completely owner rebuildable with valving specifically designed for rockcrawling and available in 12", 14" and 17" travel, the Rock Crawler Series also offers the option of coilover with a dual rate spring.

    9100 Rock Crawler Rebuild Article (2.69 MB)
    »Application Search













    9300 Black Hawk Series
    You don't get to be the leader by following the pack. Bilstein, the world leader in monotube gas pressure shock technology, introduces the next evolution in off-road race shocks...THE BLACK HAWK 9300 SERIES.

    Big and bold with its Radial Bypass Damping technology and hard anodized finish, this shocks is like nothing you've ever seen, or experienced, before.

    Don't run with the pack, get out and lead...

  • One piece 6061 extruded aluminum body with hard anodized finish (Patent Pending)
  • Radial Bypass Damping technology
  • IFMV – Incremental Flow Metering Valve with 9 settings (Patent Pending)
  • 30% faster heat dissipation
  • Up to 100° cooler peak operating temperature
  • 10% - 25% lighter than similar welded bypass steel shocks
  • 1-1/8” hard chromium plated piston rod
  • 3” hard anodized piston with high flow ports
  • Massive 4-1/2” x 12” 6061-T6 aluminum reservoir housing with anti-cavitation valve (ACV)
    (Patent Pending)
  • Serious off-road competitors now have a dynamic new shock to consider – the Bilstein Black Hawk™ 9300 Series racing shock. The Bilstein Black Hawk™ isn’t just a revision of an existing product, but is an all new shock packed with technological advances. The only thing that can rival its revolutionary performance is its radically innovative design.

    Black Hawk Technical Manual (2743 KB)
    Dusty Times Advertisement - May 05 (408 KB)
    »Application Search and Additional Information




    9300 Coilover

















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    NICKEL PLATED FINISH (9100 / 7100 Series)
    9100 and 7100 Series are coated with an electroless nickel finish. This finish must be serviced in order to maintain its luster. Particularly in moist climates, a protective coating, such as wax or lubricating oil, should be applied to prevent tarnishing. This finish is not covered by warranty.

    ZINC PLATED FINISH (5100 / 5125 Series)
    5100 / 5125 Series feature a zinc plated finish that can be cleaned with Scotch-Brite® or metal polish.

    LIMITED 90 DAY WARRANTY DETAILS
    Applies to 9300 / 9100 / 7100 / 6100 / 5150 / 5125 Series

    Bilstein warrants to the original retail purchaser that, for a period of ninety (90) days from the date of purchase, this product shall be free from defects in material and workmanship. Any implied warranty of merchantability, fitness or fitness for particular purpose, except as may be prohibited by applicable law, is likewise limited in duration to ninety (90) days from the date of original retail purchase. Some States do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you.

    This warranty is non-transferable and does not cover normal wear and tear or any other loss, liability or damage resulting from improper alteration, disassembly, handling,installation, service, repair or use of this product. Should this product fail as a result of a defect in materials or workmanship within the warranty period, contact Bilstein's Customer Service Department by telephone at 1-800-537-1085, or in writing at ThyssenKrupp Bilstein of America 14102 Stowe Drive, Poway, California, 92064, for repair or replacement at Manufacturer's option. DO NOT RETURN THIS PRODUCT TO THE PLACE OF PURCHASE.

    Repair or replacement as provided by this warranty is customer's sole and exclusive remedy in the event of a product failure. Manufacturer shall not be liable for any incidental, consequential or other damages resulting from the disassembly, handling, installation, service, repair or use of this product. Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation may not apply to you.

    This warranty gives you specific legal rights, and you may also have other rights which vary from State to State.

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